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PCB Expert

HDI Boards

High-density interconnect for fine-pitch BGAs and compact layouts: laser microvias, stacked-via structures and 3/3 mil fine lines with ENIG as standard.

Get QuoteFrom $88· 8 - 12 days
HDI Boards
Min. Trace/Space3/3 mil
Laser Microvia Dia.0.10 mm
Mechanical Drill Dia.0.15 mm
Min. Pad Size0.25 mm
Min. BGA Pitch0.25 mm

What is an HDI Board

HDI (High Density Interconnect) uses laser microvias, blind/buried vias and fine lines to achieve higher routing density on limited board area - the inevitable choice for sub-0.4mm-pitch BGAs and compact structural designs.

Core FeaturesLaser microvias (≤0.15mm) + blind/buried vias
Stack-up Notation1+N+1 / 2+N+2 / 3+N+3 (N = mechanical layers)
Via ProcessesStacked / staggered vias, resin plugging + electroplated capping
Common MaterialsPanasonic M6 / EMC TU-872 / Shengyi S7439G
Surface FinishENIG (standard) / OSP (after engineering review)
Typical UsesPhones, modules, CPU/FPGA carriers, optical modules

Choose the Build-up by BGA Pitch

The build-up grade determines fanout capability and cost - match it to your package requirements.

0.4mm Pitch

1st-order HDI
  • 1+N+1 with single-side laser microvias
  • The most cost-effective high-density option
  • Best for: modules, mid-range phone sub-boards

0.35mm Pitch

2nd-order HDI
  • 2+N+2 staggered/stacked via structure
  • Copper-filled vias take density one level higher
  • Best for: flagship phones, optical modules

0.25mm Pitch

Any-layer HDI
  • 3+N+3 laser interconnect on every layer
  • Carrier-grade capability for advanced chips
  • Best for: AP/SOC carriers, high-speed computing

Build-up Capability Ladder

From entry-level HDI to any-layer interconnect — step up as your integration needs grow.

1+N+1

Entry HDI

Single-side laser microvias, the most cost-effective high-density option for 0.4mm pitch BGAs.

2+N+2

Stacked Via HDI

Staggered/stacked vias with copper filling for denser routing, supporting 0.35mm pitch.

3+N+3

Any-layer HDI

Laser interconnect on every layer for 0.25mm pitch BGAs and advanced chip carriers.

Product Showcase

Standard HDI Cases (1st-2nd Order)

8-Layer Phone Sub-Board (1+N+1)

8-Layer Phone Sub-Board (1+N+1)

MaterialS7439GLayers8 Layers 1+N+1Thickness0.8mmCopper1 ozSurface FinishENIGIndustryConsumer Electronics
6-Layer Wi-Fi Module Board (1+N+1)

6-Layer Wi-Fi Module Board (1+N+1)

MaterialM6Layers6 Layers 1+N+1Thickness0.6mmCopper0.5 ozSurface FinishENIGIndustryCommunication Modules
10-Layer Smartwatch Board (2+N+2)

10-Layer Smartwatch Board (2+N+2)

MaterialTU-872 SLKLayers10 Layers 2+N+2Thickness0.7mmCopper0.5 ozSurface FinishENIGIndustryWearables
4-Layer TWS Earbud Board (1+N+1)

4-Layer TWS Earbud Board (1+N+1)

MaterialM6NLayers4 Layers 1+N+1Thickness0.5mmCopper0.5 ozSurface FinishENIGIndustryConsumer Electronics

Any-layer / Advanced Cases

16-Layer Any-layer HDI Board

16-Layer Any-layer HDI Board

MaterialS1000-2MLayers16 Layers any-layerThickness1.8mmCopper1 ozSurface FinishENIGIndustryHigh-end Computing
14-Layer Any-layer Baseband Board

14-Layer Any-layer Baseband Board

MaterialTU-872 SLKLayers14 Layers any-layerThickness1.6mmCopper1 ozSurface FinishENIGIndustry5G Terminals
12-Layer High-Speed Computing Carrier

12-Layer High-Speed Computing Carrier

MaterialTU-872 SLKLayers12 Layers any-layerThickness1.2mmCopper1 ozSurface FinishENIGIndustryAI Servers
8-Layer Any-layer RF Module Board

8-Layer Any-layer RF Module Board

MaterialM7NLayers8 Layers any-layerThickness1.0mmCopper0.5 ozSurface FinishENIGIndustryRF Modules

Manufacturing Capabilities

Standard manufacturing capability range for this product line. Contact our engineers to evaluate special requirements.

Build-up1+N+1 to 3+N+3 (any-layer)
Laser Microvia Dia.0.10 mm
Mechanical Drill Dia.0.15 mm
Min. Trace/Space3/3 mil
Min. Pad Size0.25 mm
Min. BGA Pitch0.25 mm
Via PluggingResin plugging + electroplated capping
Surface FinishENIG (standard) / OSP
Board Thickness0.4 - 2.4 mm
Quality StandardIPC Class 2 (Class 3 optional)

Lead Time & Pricing Highlights

Density built for advanced packages

Laser Microvias

0.10mm laser-drilled microvias for dense BGA fanout.

Stacked Vias

Stacked and staggered via structures with copper filling.

Fine Lines

3/3 mil line/space for high routing density.

Typical Applications

Smart Devices

Smartphones, tablets and wearables with compact form factors.

Optical Modules

Camera modules and optical transceivers requiring high density.

High-end Computing

CPU/FPGA carrier boards with 0.25-0.4mm pitch BGAs.

Networking

High-speed switch and 5G small-cell boards.

From Gerber to delivery in four steps

01

Upload Files

Send Gerber/ODB++ and stack-up table; standard boards get instant pricing.

02

Review & Quote

Complex boards get an engineer review before quoting.

03

Confirm Production

Confirm specs and price, pay online, and your boards enter the production queue.

04

Test & Deliver

Flying probe/fixture testing on every board with reports, shipped worldwide.

Further Reading

For more PCB process knowledge and technical practice, visit our blog center.

View All Articles

Frequently Asked Questions

1+N+1, 2+N+2 and 3+N+3 build-ups with laser microvias, including stacked vias with copper filling.
Standard Gerber/ODB++ plus a stack-up table. Our engineers will review and confirm the build-up before production.
ENIG is the standard finish for microvia boards. OSP is available for specific designs after engineering review.
Laser drilling, extra lamination cycles and copper-filled vias are the main cost drivers; 1st-order HDI is typically 1.5-2x the price of a 6-8 layer through-hole board.
1st-order HDI supports expedited builds with lead times down to 6-7 days; any-layer HDI runs on the standard cycle.
Same as FR-4 boards - one piece. HDI is priced by build-up and lamination cycles.

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